Roll to Roll Vacuum Metallizer for Coating Plastics

Roll to Roll Vacuum Metallizer/Metallizing Machine for Coating Plastics

High Velocity
Our innovative Free Span Metallizer is one of the highest productivity metallizers available in the world, it can run at speeds up to 1000m/min, is available in widths up to 3850mm and houses roll diameters of 1000mm.

High Uniformity
The powerful, robust evaporation source with a staggered ceramic boat arrangement provides excellent coating uniformity, coating thickness uniformity below ±5% is our guarentee.

High Quality

Substrates, in particualr low tension or heat sensitive films such as CPP and PE, benefit from our Free Span Metallizer. Because our design avoids large thermal gradient between the cooled process drum and the hot film surface, and reduces the radiant heat, most intractable problems like light line, wirnkle, spatter and micro-cracking are solved. Consequentially, both functional and aesthetic performences of coated film get improved.

Short Waiting Time

Inverter Frequency Control and the short pump tube in the Vacuum System minimizes the time spent in pumping; There is no edge shields to adjust and clean, as well as no drum to clean, these advantages increase the productive time daramtically.

Technical Data

 Basic Features

1. High precision winding-system:

Digital winding electronic, unwinding with transverse oszillation possible. two different rewind mode.

2. Spreader roller:

Metal straight spreader rollers for uniform tension across the total web width and uniform coating & rewinding.

3. Combined mode evaporation system for:

1)ALUMINIUM SOURCE

Thermal evaporator for resistance heated inter metallic composite. Continuous aluminium wire feed system which can be observation conveniently.

2)ZINC SOURCE

Radiation heated furnace for zinc evaporation. Nozzle plates for uniform or reinforced edge coating.

4. Advanced oil masking system:

Advanced oil masking system for the production of unmetallised stripes in web direction. Multi-position high precision remote controlled adjustment of the oil-evaporator tube with digital indication on the touch screen. Radiation oil heating & oil pollution preventive design.

5. Precision process control:

Industry PC control system base on windows operation with BECKHOFF TFT touch screen. Ethernet connection for easy remote diagnostic, data loging and software update and with safety interlocking.

Application

Packaging & Delivery

1. Prompt delivery;
2. Professional logistic agent;
3. Well-trained and disciplined packing team;
4. After-sale service: Any questions or problems after receiving the product, please feel free to contact us. Problems would be solved for you immediately.

Competitive Advantages

1. We offer high quality products at competitive price;
2. customs clearance is guaranteed;
3. Good after-sale service;
4. Flexible  payment terms;
5. With excellent products and efficient services, we are well known both at home and abroad.

Our Factory

Our customers

FAQ

Q: Is Dongsheng a factory or trading company?

A: Dongsheng is a factory.

Q:Where is your factory located? Can I visit it before I place an order?

A:Our factory is located in Hefei, Anhui,China; Welcome to visit our factory.

Q: How about the warranty and after-sale service?

A: We provide 12 months warranty and lifetime technic suport for all machinery.

The response is available within 12 hours while the solution for the troubleshooting is provided within 48 hours.

Q. Payment Terms

A. TT 30% down payment, 70% before shipment.

Q. Machine installation

A. We could assign the technician to the place for the on-site installation if requested by the purchaser.

Q: How do you control your quality?
A: Each process will be tested by our inspection department to make sure the product quality.